Sheet Metal Parts Assembly Services

Get your sheet metal parts assembled, from loose parts to finished products, all under one roof. We cut, bend, weld, coat, and assemble your components, delivering ready-to-install products that simplify your supply chain.

What Are Sheet Metal Parts Assembly Services?

Sheet metal parts assembly is the process of combining fabricated components into finished products using fasteners, welding, adhesives, and hardware installation. 

We cut, bend, weld, and coat your parts, then assemble them before shipment. This means one supplier, one quality standard, and one point of contact from raw material to finished product.

The result? Shorter lead times, lower total cost, and consistent quality across every component in your assembly.

1

Component Fabrication

Laser cutting, stamping, bending, welding—all in our facility

2

Surface Finishing

Powder coating, plating, or other finishes applied

3

Assembly & Hardware

Components joined per your specifications

4

Ready to Ship

Finished products, inspected and packaged

Assembly Services We Offer

From simple bracket assemblies to complex multi-component units, we match the right assembly method to your product requirements.

Mechanical Assembly

Joining metal components using fasteners, rivets, PEM inserts, and precision hardware. Ideal for brackets, frames, enclosures, and structural assemblies that need to be serviceable.

Electro Mechanical Assembly

Combining mechanical assembly with electrical components. We install wiring harnesses, control panels, switches, and connectors into your metal housings and enclosures.

Need IP-rated enclosures?

We assemble with gasket installation and foam sealing for IP65/IP66 or NEMA 4/4X ratings.

Sub-Assembly & Kitting

Pre-assembling component groups before final integration. Reduces your production line complexity and speeds up your own assembly operations.

How We Assemble Your Products

Our 6 dedicated assembly lines handle everything from permanent joining to hardware installation. Here's what we can do:

🔗 Joining Methods
Method Best For
Welding (MIG, TIG, Spot)
Permanent structural joints
Riveting
Sheet metal panel joining
PEM Inserts
Serviceable fastening points
Adhesive Bonding
Vibration-resistant joins
🔩 Fastening Methods
Method Best For
Bolted Joints
Serviceable assemblies
Threaded Fasteners
Standard mechanical assembly
Press Fits
Precise alignment requirements
Snap Fits
Quick assembly, tool-free
🔧 Hardware We Install
Type Examples
Fasteners
Nuts, bolts, screws, washers
Functional Hardware
Handles, hinges, latches, locks
Sealing
Gaskets, foam seals, weatherstripping
Electrical
Connectors, terminals, grommets

Assemblies We've Built

See examples of finished assemblies across industries we serve.

Why Integrated Assembly Matters

Most contract assemblers receive parts from multiple suppliers. We make everything under one roof—and that changes everything.

✓ ZAK

Integrated Manufacturing

  • Single Source: One PO, one quality standard, one point of contact
  • Better Fit: Components made together fit together perfectly
  • Faster Delivery: No waiting for parts from other suppliers
  • Clear Accountability: If there's an issue, we own it and fix it
  • Lower Total Cost: Eliminate multi-vendor margins and logistics

Typical Contract Assemblers

  • Multiple Suppliers: Coordinate vendors, manage multiple POs
  • Fit Issues: Parts from different sources may not align
  • Longer Lead Times: Wait for slowest supplier in the chain
  • Finger-Pointing: Quality issues? "Not our parts"
  • Hidden Costs: Freight, handling, and coordination overhead

"When we manufacture the components AND assemble them, we control every variable that affects your final product quality."

— ZAK Engineering Team

Industries We Serve

Our assembly services support customers worldwide across multiple sectors

Electrical & Electronics

Custom electrical enclosures, junction boxes, metal housing and control cabinets for power distribution, control systems, and electrical devices.

Automotive & Mobility

Precision stamped components, brackets, and motor housings for vehicles and EV systems, manufactured to IATF 16949-level quality standards.

Industrial Equipment

Heavy-duty sheet metal parts, machine frames, brackets, and custom panels supporting automation, machinery, robotics, and production systems.

HVAC & Appliances

Sheet metal fabrication casings, covers, and structures for air conditioning, refrigeration, and home appliance equipment.

Telecommunications

Durable metal enclosures and mounting brackets for communication equipment, routers, and signal-control systems.

Energy & Power

Robust enclosures, inverter cases, control panels, and battery housings for power generation, distribution, and renewable energy applications.

Lighting

Metal parts and enclosures for LED fixtures, commercial lighting, and decorative luminaire assemblies.

Construction

Structural metal components, mounting systems, and hardware for building, industrial and construction applications.

Quality Assurance

Assembly Quality You Can Verify

Every assembly is built to specification and inspected before shipment. Our certifications demonstrate our commitment to automotive-grade quality standards.

🏆
IATF 16949:2016Automotive Quality
ISO 9001:2015Quality Management
🏅
ISO 14001:2015Environmental
🛡️
OHSAS 18001Health & Safety
📐

Dimensional Verification

CMM inspection for critical dimensions. Full FAI reports on request.

🔧

Torque Testing

Documented torque verification for all fastened joints.

Functional Testing

Operational testing for electro-mechanical assemblies.

👁️

Visual Inspection

100% visual inspection for cosmetic and workmanship standards.

Get Your Quote Now

Send us your requirements and we’ll respond within 24 hours with pricing, lead time, and DFM feedback.

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Why Choose ZAK

500+ global leading companies trust us to deliver their parts on time with quality guaranteed, every time. Here’s why.

Integrated Manufacturing

Laser cutting, bending, welding, finishing, assembly—all in-house. One PO, one quality contact, one delivery.

Engineering-First Approach

12 engineers (avg 11 years experience) review every project. Free DFM analysis catches problems early.

ISO & IATF Certified

We meet quality standards required by Honda, Toyota, VW. This discipline applies to every part we make.

40 Years expertise, Still Growing

Since 1985, grown to 66,000 sqm and 299 employees. We'll be here when you need us.

How Your Assembly Project Works

From your first inquiry to final delivery, here's what to expect:

1
Design Review

We review drawings & identify DFM improvements

2
Quotation

Detailed quote for fabrication, finishing & assembly

3
Fabrication

Laser cutting, stamping, bending, welding

4
Surface Finish

Powder coating, plating, or other finishes

5
Assembly

Components joined per your specifications

6
Inspection

Dimensional, functional, visual QC

7
Delivery

Packaged & shipped, ready to install

FAQ

Assembly Services FAQ

What types of assembly do you offer?+
We provide mechanical assembly (fasteners, rivets, hardware), electro-mechanical assembly (wiring, control panels), and sub-assembly/kitting services. Our capabilities range from simple bracket assemblies to complex multi-component units with 100+ parts.
Can you source hardware and components?+
Yes. We maintain relationships with hardware suppliers and can procure standard fasteners, inserts, gaskets, and other components. For specialized parts, we can work with your designated suppliers.
What are typical lead times?+
Lead times depend on complexity and volume. Simple assemblies ship in 3-5 business days after fabrication. Complex assemblies may require 10-15 business days. We provide accurate timelines with every quote.
Do you offer assembly-only services?+
Our primary strength is integrated manufacturing—we achieve the best quality when we control the entire process. However, we can discuss assembly-only projects for customers with existing relationships.
What quality checks are performed?+
Every assembly undergoes dimensional verification, torque testing for fastened joints, functional testing for electro-mechanical assemblies, and 100% visual inspection.
Can you deliver IP-rated enclosures?+
Yes. Our assembly includes gasket installation and foam sealing for enclosures requiring IP65/IP66 or NEMA 4/4X ratings. We can provide test documentation for sealed assemblies.
What's the minimum order for assemblies?+
We support prototype quantities (1-10 units) through high-volume production (100,000+ units/month). Our 6 assembly lines scale with your demand—there's no minimum order requirement.

Related Services

Laser Cutting

Precision flat patterns cut on fiber laser systems.

CNC Bending

Form flat patterns into 3D shapes (up to 3000mm)

Welding

MIG, TIG, spot, and robotic laser welding

Surface Finishing

Powder coating, e-coating, plating

Ready to Simplify Your Supply Chain?

Get a quote for integrated fabrication and assembly, delivered as finished products. Our engineering team will review your design and provide DFM feedback within 24 hours.

Get A Quote For Your Project Now

Send us your drawings or requirements, our engineering team will respond within 24 hours with a solution, detailed quotation, and manufacturability suggestions.

*We respect your privacy, all your information will be kept confidential.

Get A Quote For Your Project Now

Send us your drawings or requirements, our engineering team will respond within 24 hours with a solution, detailed quotation, and manufacturability suggestions.

*We respect your privacy, all your information will be kept confidential.