Manufacturing Capabilities
Need custom sheet metal parts made with sheet metal fabrication, precision stamping, and surface finishing? ZAK integrated all of them under one roof for faster delivery, lower costs, and consistent quality across every part you order.
66,000m²
Facility
25-30
Day lead time
150M+
Parts / Year
3×ISO
Certified
Automated
Production
Leading companies we support
Every Process Under One Roof
When your parts require cutting, forming, welding, finishing, and assembly, coordinating multiple suppliers creates delays, quality gaps, and finger-pointing when something goes wrong.
ZAK eliminates that complexity. Every manufacturing process, from raw material to finished, coated, assembled product, runs through our 66,000m² facility in Foshan, China. Your parts move directly from one station to the next with no shipping between vendors, no re-inspection at each handoff, and no scheduling gaps between processes.
The result: shorter lead times, tighter quality control, and a single point of accountability from first cut to final shipment.
Design & DFM Review
Engineering optimization before production
Material Cutting
Laser cutting · CNC punching
Forming & Stamping
CNC bending · Progressive die stamping
Joining & Assembly
MIG/TIG welding · Robotic welding · Hardware
Surface Finishing
Powder coating · Plating · Anodizing
QC & Shipping
Final inspection · Packaging · Logistics
What We Manufacture
Three integrated capability areas, each backed by dedicated equipment, experienced engineers, and decades of OEM production experience.
Sheet Metal Fabrication
Custom Enclosures & Structural Components
From large electrical enclosures to precision metal housings, we cut, bend, weld, finish, and assemble to your exact specifications. Your parts arrive ready to install, not as raw blanks requiring additional work.
Precision Metal Stamping
High-Volume Components with In-House Tooling
101 stamping presses ranging from 60T to 1,200T produce over 150 million parts annually. Our in-house tool and die shop cuts your lead times by up to 40% compared to outsourced tooling programs.
Tool & Die
Progressive Die
Deep Draw
Transfer Die
Secondary Ops
Surface Finishing
Professional Appearance & Long-Term Protection
Every part leaves our factory finished to your exact standard. Our 525-meter automated powder coating line handles high volumes without outsourcing delays, while specialized processes address application-specific requirements.
Powder Coating
Electroplating
Anodizing
Brushing
Polishing
Protective Coatings
Parts We Recently Produce
A sample of finished products across our three capability areas, from single-process stampings to multi-process assembled enclosures.
Engineering & Quality Built Into Every Project
Cross-cutting capabilities that support all three core manufacturing areas.
Engineering Support
Your dedicated engineering contact reviews every design before production begins. Our team of 12+ engineers, averaging 11+ years of experience, provides DFM analysis, material selection guidance, cost reduction solutions and tolerance optimization. We accept all major CAD formats including STEP, IGES, SolidWorks, and DXF.
Quality Control
Triple ISO certification (ISO 9001, ISO 14001, IATF 16949) governs every inspection point across our facility. From incoming material verification through in-process checks to final dimensional reporting, your parts are measured against your specifications at every stage. Full inspection reports, material certificates, and salt spray test data available with every shipment.
Production Capacity Overview
Here is our core equipment and production capabilities at a glance. For detailed specifications, please visit the relevant capability page or contact our engineering team.
| Capability | Equipment | Capacity / Range | Tolerance |
|---|---|---|---|
|
Laser Cutting |
3kW fiber laser |
Up to 3,000 × 1,500mm · Mild steel to 20mm |
±0.1mm |
|
CNC Punching |
Stamping presses (punching mode) |
Standard sheet sizes |
±0.1mm |
|
CNC Bending |
AMADA press brakes |
Up to 4,000mm bending length |
±0.1mm |
|
Welding |
20 stations + FANUC robotic cells |
MIG / TIG / Spot / Robotic |
Per AWS D1.1 |
|
Stamping |
101 presses, 60T–1,200T |
150M+ parts/year |
±0.05mm |
|
Powder Coating |
525m automated line + 7-stage pre-treatment |
Full production volumes |
60–80μm standard |
|
Assembly |
Dedicated assembly lines |
Mechanical + electrical integration |
100% functional test |
Industries We Serve
Our capabilities serve global manufacturers across six core industries, each with specific quality standards and certification expectations we meet daily.
Electrical & Electronics
Custom electrical enclosures, junction boxes, metal housing and control cabinets for power distribution, control systems, and electrical devices.
Automotive & Mobility
Precision stamped components, brackets, and motor housings for vehicles and EV systems, manufactured to IATF 16949-level quality standards.
Industrial Equipment
Heavy-duty sheet metal parts, machine frames, brackets, and custom panels supporting automation, machinery, robotics, and production systems.
Telecommunications
Durable metal enclosures and mounting brackets for communication equipment, routers, and signal-control systems.
Energy & Power
Robust enclosures, inverter cases, control panels, and battery housings for power generation, distribution, and renewable energy applications.
HVAC & Appliances
Sheet metal fabrication casings, covers, and structures for air conditioning, refrigeration, and home appliance equipment.
Frequently Asked Questions
What manufacturing processes does ZAK offer?
ZAK provides three integrated capability areas: sheet metal fabrication (laser cutting, CNC punching, bending, welding, deburring, foam sealing, and assembly), precision metal stamping (progressive die, deep draw, transfer die, with in-house tool and die), and surface finishing (powder coating, electroplating, anodizing, polishing, brushing, and protective coatings). All processes operate under one roof in our 66,000m² facility.
Can ZAK handle both prototyping and high-volume production?
Yes. We support projects from single prototypes through production runs of millions of parts annually. For sheet metal fabrication, typical prototype lead times are 7–10 days. For stamping, our 101 presses and in-house tooling shop allow us to move from tool design to first article samples in 3–5 weeks, depending on complexity.
What certifications does ZAK hold?
ZAK maintains triple ISO certification: ISO 9001:2015 (quality management), ISO 14001:2015 (environmental management), and IATF 16949:2016 (automotive quality). These certifications are audited annually by third-party certification bodies and govern every process in our facility.
What is the maximum part size ZAK can fabricate?
For sheet metal fabrication, our laser cutting handles sheets up to 3,000 × 1,500mm and our bending capacity reaches 4,000mm in length. For stamping, our largest press (1,200 tons) accommodates parts requiring significant forming force. Contact our engineering team with your specific dimensions for confirmation.
Does ZAK provide in-house tooling?
Yes. Our dedicated tool and die shop designs, builds, maintains, and repairs all stamping dies in-house. This eliminates the delays and communication gaps of outsourced tooling and allows us to make rapid modifications during development. Our tooling team includes 12+ engineers with an average of 11+ years of experience.
How does ZAK ensure consistent quality across large orders?
Our IATF 16949-certified quality system includes incoming material verification, in-process dimensional checks, and final inspection reporting. Full inspection reports, material certificates, and salt spray test data are available with every shipment. Our CMM equipment and dedicated QC team ensure your specifications are met at every stage.
Ready to Discuss Your Project?
Send us your drawings or specifications and receive a detailed quote with DFM feedback within 24 hours. Our engineering team is available for video calls to discuss complex projects.