66,000 m² of Integrated Metal Manufacturing
Located in China’s premier manufacturing hub, our facility houses everything from sheet metal fabrication and precision stamping to surface finishing and assembly, all under one roof.
Take a Virtual Tour
Can’t visit in person? Explore our manufacturing facility from anywhere in the world with our guided video tour.
Explore Our Manufacturing Departments
Each department is equipped with state-of-the-art machinery and staffed by experienced technicians to deliver precision results.
Sheet Metal Fabrication Center
Our sheet metal department features advanced laser cutting systems, CNC bending machines, and automated production lines for high-precision fabrication of enclosures, panels, and structural components.
Equipment & Capabilities
- Laser Cutting
- CNC Press Brake
- CNC Punch
- Sheet Metal Bending
- Shearing & Forming
- Prototyping
Stamping Department
Housing 100+ stamping presses ranging from 110T to 1200T, our stamping department handles everything from small precision components to large structural stampings with progressive and transfer die capabilities.
Equipment & Capabilities
- Progressive Die Stamping
- Deep Drawing
- Compound Dies
- Automated Production Line
- High-Speed Precision
- Multi-Station Transfer
In-House Tool & Die Workshop
Our dedicated tooling department designs and manufactures custom dies and molds in-house, enabling faster turnaround, better quality control, and immediate tooling maintenance when needed.
Equipment & Capabilities
- CNC Machining Centers
- Surface Grinders
- Tool Repair & Maintenance
- Wire EDM Machines
- CAD/CAM Design
- Die Tryout Presses
Welding & Assembly Center
Combining robotic precision with skilled manual craftsmanship, our welding department handles MIG, TIG, and spot welding for complete product assembly and integration.
Equipment & Capabilities
- Robotic Welding Cells
- Spot Welding
- Hardware Installation
- MIG/TIG Welding
- Stud Welding
- Final Assembly
Surface Treatment & Finishing
Our automated finishing lines provide powder coating, anodizing, plating, and other surface treatments to protect and enhance your products’ appearance and durability.
Equipment & Capabilities
- Powder Coating Line
- Zinc Plating
- Polishing
- Anodizing
- Brushing
- Screen Printing
Quality Assurance Laboratory
Our dedicated QC lab is equipped with advanced measurement and testing equipment to ensure every part meets specifications before shipment. Full traceability and documentation provided.
Equipment & Capabilities
- CMM Machine
- Salt Spray Chamber
- Spectrometer
- 2D Measurement
- Hardness Testers
- Coating Thickness Gauge
Equipment Inventory
Over 200 advanced machines across stamping, fabrication, welding, and finishing operations.
Featured Capability
Large-Tonnage Stamping Presses
Our heavy-tonnage presses (800T-1200T) enable production of large structural components up to 2000×1200mm, serving automotive and commercial HVAC industries.
1200T
Max Tonnage
5m
Max Bed Size
76
Heavy Presses
1200T Hydraulic Press
Rongcheng, JG36-1200, 1 Unit, For Large structural parts in a single forming operation
Bed Size
5000×1800mm
Max Part
2000×1200mm
800T Hydraulic Press
Xieduan / Jinan, YzS-800T, 3 Units, For complex deep-draw forming
Bed Size
3000×2000mm
Application
Deep Draw
400T-600T Medium Presses
Jinan / Korea, Multiple Models, 6 Units, For medium-sized components
Bed Size
4000×1600mm
Type
Progressive Die
200T-300T Precision Presses
SIMPAC / Jinan, 15 Units, High-speed production for mid-size precision parts
Quantity
30 sets
Application
Medium Parts
110T-160T High-Speed Presses
Fast cycle times for precision small parts
Quantity
41 sets
Application
Precision Parts
60T-80T Light Presses
Small to Medium Parts at high volumes
Quantity
20 sets
Brand
Komatsu 200T
Robot Welding Cells
Automated precision for consistent, repeatable welds
Type
6-Axis Robot
Application
Auto Welding
Laser Welding
Minimal heat distortion for precision assemblies parts
Type
Fiber Laser
BENEFIT
Clean seams
Resistance Spot Welding
Fast cycle times for high-volume sheet metal assembly
CAPACITY
15×DN-40 1×HBIII
APPLICATION
Panel assembly, enclosures
MF Welders
Superior weld quality meeting automotive standards
MODEL
CDI 2302
Application
Automotive
Laser Cutter
HL-CFR3015E, Fast, precise cutting with minimal material waste
Power
3000W
Bed Size
1500×3000mm
CNC Press Brakes
Accurate bending with ±0.1mm repeatability
MAX LENGTH
3000mm
MODELS
RG-100, RG-60, RG-40
Material Processing Line
In-house material prep for faster production starts
EQUIPMENT
Leveler + 2 Shears
CAPABILITY
Coil-to-blank processing
CNC Machining Centers
In-house tooling for faster lead times and modifications
WORK ENVELOPE
1800 × 920mm
MODELS
TCGS-1625B, TCGS-1580
Wire EDM (Fast/Medium/Slow)
Precision die components with tight tolerances
BREAKDOWN
4 Fast + 5 Medium + 3 Slow
MAX SIZE
1000 × 800mm
Surface Grinders & Drills
Complete in-house tool finishing capability
GRINDERS
4 Units (KENT, Guibei)
DRILL PRESSES
7 Units
Integrated Finishing
525m Automated Powder Coating Line
Swiss Gema spray system with automated application and manual touch-up.Complete pre-treatment, coating, and curing in one continuous process, eliminating outsourcing delays and quality inconsistencies. Capable of coating parts up to 2200×1500×600mm.
525 m
Line Length
15,000 m²
Daily Capacity
1,050
Hooks
Gema Spray System
Consistent film thickness and color matching
type
Auto + Manual Touch-up
LINE SPEED
3.0 - 6.0 m/min
Pre-Treatment System
Proper surface prep for lasting adhesion
PROCESS
Multi-stage cleaning
Type
Iron Phosphate
Final Assembly Lines
Ship complete, ready-to-install products
LINES
6 Production Lines
CAPABILITY
Full product assembly
Coordinate Measuring Machine
Full 3D dimensional verification with reports
PRECISION
±0.003mm
OUTPUT
PPAP, ISIR, COC Reports
Optical Comparator
Fast 2D inspection for production parts
MODEL
VIEWMAX 3.22
APPLICATION
2D Inspection
Salt Spray Test Chamber
Verify corrosion resistance before shipment
STANDARD
ASTM B117
CAPABILITY
500+ hour testing
Tensile Testing Machine
Verify material properties and strength
TEST TYPE
Tensile / Compression
OUTPUT
Digital test reports
Coating Quality Instruments
Ensure finish meets customer specifications
INSTRUMENTS
Color, Gloss, Thickness
MODELS
CR-400, TC-880, WGG60-Y4
Cupping Test Machine
Verify material formability for deep drawing
TEST
Erichsen Cupping
Model
QBT-11
Visit Our Facility
We welcome customers, partners, and prospects to visit our manufacturing facility. See our operations firsthand and meet our team.
ZAK Manufacturing Facility
Strategic Location in China’s Manufacturing Hub
Address:
Nanhai Economic Development Zone
Foshan, Guangdong Province
China, 528225
Guangzhou Port
45 km
Guangzhou Baiyun Airport
55 km
FoshanXi Railway Station
15 km
Shenzhen / Hong Kong
~2 hours
Inside Our Facility
A glimpse into our daily operations and manufacturing environment
Ready to See More?
Whether you’re ready to start a project or just exploring options, we’d love to show you what ZAK can do.
